LCP Laser Cut Processing

Precision manufacturing of drawing parts

Precise, cost and time efficient

Smallest drawing parts with precision manufacturing

As part of our precision manufacturing, we produce drawing parts according to your individual specifications regarding shape, material and dimensions. No matter which part we machine: We machine it exactly to your specifications. 

  • We work precisely.
  • We are flexible.
  • We manufacture quickly.
  • We operate sustainably.

With our first-class services, we support your process from the initial idea to final production. You can come to us even without a concrete idea - our experienced sales engineers are on hand with help and advice and will work with you to develop a suitable concept for your specific project.

What is precision manufacturing?

Precision manufacturing involves the high-precision production of various components according to specific, individual customer specifications. The customer specifies tighter tolerances than with conventional manufacturing processes, which we implement accordingly. This ensures consistent quality and functionality of the end product. The size of the components is irrelevant: both small and large parts can be manufactured. 

 

What is meant by “drawing parts”?

In contrast to standard parts or catalog components, drawing parts fulfil individual functions depending on the intended use and are manufactured as special parts according to specific customer requirements. The design data, so-called CAD (Computer Aided Design) data directly from the customer, which is output as a technical drawing, serves as the basis. This defines the shape, material, dimensions with tolerance specifications and other properties of the component to be manufactured.

Our manufacturing processes at a glance

Based on your requirements and your technical drawing, we work with you to determine the right material and the best machining technology. We ensure stable and reliable quality in both areas. Our manufacturing processes focus on laser machining processes. These include:

  • Laser Cutting

    This process enables the fast and effective production of precise fineblanked parts with complex shapes and contours.

    Materials such as stainless steel and stainless steel foil (V2A and V4A), electrical sheets, non-ferrous and heavy metals (such as copper, bronze, tungsten, molybdenum), ferrous metals (such as Inconel® and Hastelloy) and light metals (such as aluminum and titanium) can be processed using laser cutting.

    Hard-brittle materials such as aluminum oxide (AI2O3), aluminum nitride (AIN), silicon nitride (Si3N4) or silicon carbide ceramics (SiC) as well as mono- or polycrystalline silicon (Si) can also be processed.

  • Laser welding

    This process enables the precise joining of metallic components.

    A wide variety of stainless steels and copper alloys such as nickel silver, bronze and brass are frequently processed. Titanium and aluminum are also possible on request. 

  • Laser structuring

    These are various processes that allow the surfaces of all types of materials to be structured.

    In particular, ceramics (such as aluminum oxide and LTCC), but also all other materials from technical glass, high-performance plastics and metals can be structured.

    This process is often used for surface patterns, microstructures, texturing and to change the surface roughness.

  • Laser drilling

    Through-holes (vias), micro-holes and blind holes can be produced using a range of different drilling processes.

    Materials such as silicon, ceramics, glass, stainless steels, non-ferrous metals and plastics can be drilled.

  • Laser scribing

    Here, fine scribe lines or notch trenches are introduced as defined material damage, creating predetermined breaking points for future separation. This type of depaneling has been tried and tested for many years, particularly with hard-brittle substrates and wafers that are processed as circuit carriers in multiple depaneling.

    Among other things, oxide ceramics such as aluminum oxide (AI2O3), aluminum nitride (AIN), silicon carbide (SiC) and silicon nitride (Si3N4) are processed here.

  • Laser Marking

    The laser can be used to mark materials quickly, contact-free and permanently by removing material or changing color. 

    A wide variety of materials are available for processing: Everything from metals, ceramics, plastics and organic materials to glass can be marked with the laser.

    In addition to these services, we also offer in-house cleaning and deburring processes, classic mechanical processing and cooperation with service providers for coating or cleanroom-compatible packaging. Contact us now and receive our comprehensive support in the production process.

    Our production process

    Above all, our service includes optimum all-round support for our customers, from the initial technical consultation to series production. For contract manufacturing of your drawing parts, we offer sampling and prototype production and finally transfer the process to series production. This allows us to respond flexibly to your wishes and requirements.

     

    Work preparation

    technical inspection and preparation of the manufacturing documents (CAD/CAM), generation of the NC machine program from the CAD data | NC precision manufacturing | selection of the appropriate process

    Material provision

    batch-specific and order-related material removal and provision at the machines | material provided by customers already receives the greatest attention from this point

    First part production

    setup process and manufacturing of the prototype by experienced technologists and supported by article-specific process documents right from the beginning

    Approval testing

    inspection of the initial part and release for production | state-of-the-art measurement technology | experienced measuring technicians and component-specific test plans

    Component manufacturing

    contract manufacturing including accompanying component testing, whether small quantities or automated large-scale production; lot specific; supported by a production cockpit and real-time PDA

    Post processing

    from mechanical deburring such as barrel finishing, brushing, grinding, blasting to wet-chemical cleaning and ultrasonic cleaning to ultra-fine cleaning for delivery to a clean room

    Final check

    final check of the completed order and all necessary documents | measurement reports, initial sample inspection report (ISIR), CoCs, etc. – your requirements are our job

    Packing

    partly self-produced, component-specific packaging | transport trays with EMC requirements | returnable packaging | security for filigree, hard-brittle and sensitive articles

    Product examples of manufactured precision parts and their use

    A large number of precision components are produced in precision manufacturing.

    • Circuit carriers and printed circuit boards (PCBs) in the electronics industry. Spacers, molded parts, housings and sensor bases are important components in assembly technology.
    • Masks, stencils, sputter masks, nozzle plates, apertures as well as grid, screen and heating structures are used in surface technology.
    • Shims, springs, gauges, tapes, rotors, stators, rotor packs and stator packs are indispensable parts in the motor industry, including DC motors, micromotors, servomotors, fan motors, blower motors, DC micromotors and servomotors.
    • Spindle drives, heat spreaders, solder foils and preforms are other specialty products that are precision manufactured.

    We guarantee the highest quality for each of these products through strict controls and proven processes in component production.

    Our benefits for you

    Our work does not begin with the manufacture of your products. With our comprehensive services, we will advise or support you right from the second of your initial idea.

    Consulting

    For us technical consulting includes feasibility and effort assessments, risk assessment and does not end with design proposals and alternative possibilities.

    Prototyping

    We manufacture a wide range of prototypes and variants until everything fits!

    Process development

    We develop individual processes to meet your product requirements: material handling, cutting path optimization, non-destructive testing processes, cleaning processes.

    Cooperation partner

    We have a strong network to move your projects forward.

    Material service

    Take advantage of our more than 600 stock items or our procurement of special materials, even in small quantities – quickly and reliably.

    Measurement

    We also check your products without manufacturing them in-house.

    Express service

    You need your product within the shortest possible time? Contact us!

    Contact

    If you have questions about specific technologies, materials or applications, please contact the contact person directly using the short form in the relevant section.


    General questions can be directed to us here:

    E-mail:   info(at)lcpgmbh.de

    Phone:   +49 (0) 36601 9327-0

    Your request

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